Sunday, November 17
Today we take our first steps down the tortured path of replacing my engine. Hopefully, we can get it all done in a reasonable amount of time. I have no particular target date in mind, but I’m hoping we’ll be done by March.
My goal for today was to get the rear clam off and install the “modular rear clamshell kit” from Radium Engineering. I’m not sure why they call it “modular”. There’s not a lot to it: a billet aluminum decklid hinge brace, 4 black anodized laser cut aluminum body shim pads (73% lighter than stock), 4 green anodized aluminum body shim spacers, 2 sets of precut super adhesive velcro, and stainless steel hardware. The hinge brace is available in black (“Bright Dip Black”), silver (“Titanium Silver”), or green (“Radium Green”). I went for the green. I’m not sure how much of it will be visible when it’s all done, but I felt it necessary to go with the green.
The idea is that with this kit it’ll be easy to remove the clam. I’m not sure how often, after this engine ordeal, I’ll want or need to remove the clam, but if there’s ever a time to do it, it’s now. Okay, maybe the time to do it would have been last winter when we did the clutch job. So it goes.
The instructions said, “Allow 1-2 hours for initial disassembly.” We managed it in four. From now on, when the instructions give us an expected duration, we should guess how long it’ll actually take. I’m sure it’s faster if you’ve done this before, but this is our first time. The instructions were pretty good. The only surprise we had was that, because I have the Track Pack, I have a harness bar. The instructions don’t cover that possibility. There was much head-scratching and wondering what sort of parlor trick would be involved in getting it out so we could remove the rear speaker panel. We managed, and it probably only added 15 or 20 minutes.
When we finally gave up, we had the clam off but didn’t complete the install of the clam kit. The flange where the kit mounts is broken. I need to get some epoxy and make a repair. It won’t be visible, so it doesn’t need to be pretty.
In any event, as I say, the clam is off and now we have unrestricted access to the engine. Next time, we’ll complete the installation of the kit and get the car back on the ground. We have lots of parts scattered everywhere, including the seats. When the clam kit installation is complete, we can put the interior back together.
Then we can start the disassembly/removal of the engine.